Automation of odd-form components insertion process.
In addition, SMT specifications* are also supported.
*supports both SMT placement + odd-form insertion (developing)
Versatile and flexible : various configuration of head tools and machine feeder configuration to adapt to different types of components
Contribute to manpower reduction and stable production with high productivity, flexibility, high quality insertion
Model ID |
NPM-VF |
|
Standard conveyor |
Anvil conveyor (Option) |
PCB dimensions (mm) |
L 50 x W 50 ~ L 510 x W 460 |
L 50 x W 50 ~ L 460 x W 400 |
Max. PCB mass *1 |
Up to 3kg |
PCB thickness |
0.3 ~ 8 mm |
PCB flow |
Left ← Right / Left → Right (Flow direction is selectable) |
Insertion direction |
360º (± 180º ) *1 degree unit |
Insertion push force |
Up to 100 N |
PCB Exchange time |
4.5 s |
5.5 s |
Clinch specifications |
- |
Clinch angle : 60 degrees outward clinch
Clinch pitch : 2.5 to 40 mm
Lead bend angle : 10 ~ 40º Lead diameter :
φ 0.4 mm ~ φ 1.0 mm (soft copper)
φ 0.4 mm ~ φ 0.8 mm (hard copper / CP wire)
|
Applicable components |
Max. dimensions : L 130 mm × W 35 mm × H 60 mm • L 150 mm × W 38 mm × H 29 mm
Max. component mass : 200g |
Electric source |
3-phase AC 200, 220, 380, 400, 420, 480 V 2.7 kVA |
Pneumatic source |
0.5 ~ 0.8 MPa, 200 L /min (A.N.R.) |
Dimensions (mm) |
W 1 866 x D 2 332 x H 1 554 (Main body only)
W 2 166 x D 2 332 x H 1 554 (When downstream extension conveyor is connected) Note: Excluding the monitor, signal tower and ceiling fan cover. |
Mass |
2 590 kg (Only for main body : This differs depending on the option configuration) |
|
Head Configurations |
3-station head |
Body chuck + Nozzle + Nozzle |
Tact : Max. 0.65 s / component *2, 3, 6 |
Body chuck + Nozzle + Swing nozzle |
Body chuck + Nozzle + Lead chuck |
Body chuck + Swing nozzle + Lead chuck |
2-station head |
Body chuck + Body chuck |
Tact : Max. 0.9 s / component *2, 3 |
Component Supply |
Stick |
S |
Max. component dimension : W 20 x L 80 x H 20 mm
Max. stick width : 24 mm
Max. component mass : 2 kg in total (including stick mass) |
L |
Max. component dimension : W 60 x L 80 x H 45 mm
Max. stick width : 64 mm
Max. component mass : 2 kg in total (including stick mass) |
Radial tape |
Max. body dimension : Max. φ 20 x H 30 mm
Lead pitch : 2.5 / 5.0 / 7.5 / 10.0 mm |
Tray |
Max. tray dimension : L 230 x W 335 x D 69 mm
Max. pallets per feeder : 20
Max. mass : 20 kg (magazine + pallet + tray + components) |
Bulk *4 |
Customized spec |
Machine
Configuration |
|
Max. number of products to be loaded |
Stick S |
Stick L |
Radial |
Tray |
Front |
30-slot fixed supply unit *5 |
15 |
7 |
10 |
- |
Rear |
30-slot fixed supply unit |
15 |
7 |
10 |
- |
13-slot fixed supply unit + single tray feeder |
6 |
3 |
4 |
20 |
Twin tray feeder |
- |
- |
- |
40 |
Single tray feeder + Bowl feeder x 2 *4 |
- |
- |
- |
20 |
Bowl feeder x 4 *4 |
- |
- |
- |
- |
System |
Programming and Software |
NPM-DGS・AM-LNB・LNB、Option : PanaCIM、iLNB
Note: |
Max. 3 NPM-VF can be connected to AM-LNB |
|
Up to 15 machines of the NPM series (including NPM-VF) or the SP series can be connected to LNB. |
|
Optional functions |
Component verification, Traceability, Automatic changeover, Host communication, iLNB line control including other company's machine |
SMT components *7 |
Applicable components |
Min. dimensions: L 5 mm × W 5 mm or larger (For tape, embossed tape of 12 mm or larger) |
Placement specs |
Head: Nozzle only
Placement accuracy: QFP ±0.05 mm (Cpk ≧ 1)
Max. tact time: 3000 cph (per head) |
Supply unit (embossed tape) |
Tape feeder width |
12/16 mm |
24/32 mm |
44/56 mm |
72 mm |
88 mm |
104 mm |
30-slot supply unit |
30 |
15 |
10 |
7 |
6 |
5 |
13-slot supply unit |
13 |
6 |
4 |
3 |
2 |
2 |
|
*1: PCB mass after insertion (including carrier mass)
*2: Except when anvil is attached
*3: During 2-head operation (configured similar to 2-beam specs) under optimum conditions
*4: Custom specs…Connection via the host feeder
*5: For front side configuration, select between 30 stations fixed supply unit (Std.) or feeder cart (Option)
*6: For Body chuck + Nozzle + Nozzle
*7: Standard conveyor specs
*Placement tact time may differ slightly depending on conditions.
*Please refer to the specification booklet for details.