NPM-VF

Odd-form Component Insertion Machine NPM-VF
Features

Automation of odd-form components insertion process.
In addition, SMT specifications* are also supported.

*supports both SMT placement + odd-form insertion (developing)

Versatile and flexible : various configuration of head tools and machine feeder configuration to adapt to different types of components

Contribute to manpower reduction and stable production with high productivity, flexibility, high quality insertion

Specification
Model ID NPM-VF
  Standard conveyor Anvil conveyor (Option)
PCB dimensions (mm) L 50 x W 50 ~ L 510 x W 460 L 50 x W 50 ~ L 460 x W 400
Max. PCB mass *1 Up to 3kg
PCB thickness 0.3 ~ 8 mm
PCB flow Left ← Right / Left → Right (Flow direction is selectable)
Insertion direction 360º (± 180º )  *1 degree unit
Insertion push force Up to 100 N
PCB Exchange time 4.5 s 5.5 s
Clinch specifications - Clinch angle : 60 degrees outward clinch
Clinch pitch : 2.5 to 40 mm
Lead bend angle : 10 ~ 40º
Lead diameter :

φ 0.4 mm ~ φ 1.0 mm (soft copper)
φ 0.4 mm ~ φ 0.8 mm (hard copper / CP wire)

Applicable components Max. dimensions : L 130 mm × W 35 mm × H 60 mm • L 150 mm × W 38 mm × H 29 mm
Max. component mass : 200g
Electric source 3-phase AC 200, 220, 380, 400, 420, 480 V  2.7 kVA
Pneumatic source 0.5 ~ 0.8 MPa, 200 L /min (A.N.R.)
Dimensions (mm) W 1 866 x D 2 332 x H 1 554 (Main body only)
W 2 166 x D 2 332 x H 1 554 (When downstream extension conveyor is connected)
Note: Excluding the monitor, signal tower and ceiling fan cover.
Mass 2 590 kg (Only for main body : This differs depending on the option configuration)
Head Configurations
3-station head Body chuck + Nozzle + Nozzle Tact : Max. 0.65 s / component *2, 3, 6
Body chuck + Nozzle + Swing nozzle
Body chuck + Nozzle + Lead chuck
Body chuck + Swing nozzle + Lead chuck
2-station head Body chuck + Body chuck Tact : Max. 0.9 s / component *2, 3
Component Supply
Stick S Max. component dimension : W 20 x L 80 x H 20 mm
Max. stick width : 24 mm
Max. component mass : 2 kg in total (including stick mass)
L Max. component dimension : W 60 x L 80 x H 45 mm
Max. stick width : 64 mm
Max. component mass : 2 kg in total (including stick mass)
Radial tape Max. body dimension : Max. φ 20 x H 30 mm
Lead pitch : 2.5 / 5.0 / 7.5 / 10.0 mm
Tray Max. tray dimension : L 230 x W 335 x D 69 mm
Max. pallets per feeder : 20
Max. mass : 20 kg (magazine + pallet + tray + components)
Bulk *4 Customized spec
Machine
Configuration
  Max. number of products to be loaded Stick S Stick L Radial Tray
Front 30-slot fixed supply unit *5 15 7 10 -
Rear 30-slot fixed supply unit 15 7 10 -
13-slot fixed supply unit + single tray feeder 6 3 4 20
Twin tray feeder - - - 40
Single tray feeder + Bowl feeder x 2 *4 - - - 20
Bowl feeder x 4 *4 - - - -
System
Programming and Software NPM-DGS・AM-LNB・LNB、Option : PanaCIM、iLNB
Note: Max. 3 NPM-VF can be connected to AM-LNB
  Up to 15 machines of the NPM series (including NPM-VF) or the SP series can be connected to LNB.
Optional functions Component verification, Traceability, Automatic changeover, Host communication, iLNB line control including other company's machine
SMT components *7
Applicable components Min. dimensions: L 5 mm × W 5 mm or larger (For tape, embossed tape of 12 mm or larger)
Placement specs Head: Nozzle only
Placement accuracy: QFP ±0.05 mm (Cpk ≧ 1)
Max. tact time: 3000 cph (per head)
Supply unit (embossed tape) Tape feeder width 12/16 mm 24/32 mm 44/56 mm 72 mm 88 mm 104 mm
30-slot supply unit 30 15 10 7 6 5
13-slot supply unit 13 6 4 3 2 2

*1: PCB mass after insertion (including carrier mass)
*2: Except when anvil is attached
*3: During 2-head operation (configured similar to 2-beam specs) under optimum conditions
*4: Custom specs…Connection via the host feeder
*5: For front side configuration, select between 30 stations fixed supply unit (Std.) or feeder cart (Option)
*6: For Body chuck + Nozzle + Nozzle
*7: Standard conveyor specs
*Placement tact time may differ slightly depending on conditions.
*Please refer to the specification booklet for details.

NPM-VF