Film Capacitor ECWFG Series for EV Chargers and DC/DC converter Circuits

EV充電器・DC/DCコンバータ回路用フィルムコンデンサ ECWFGシリーズ写真,铝电解电容器ZU系列Hybrid AluminumZUSeries picture

Today, countries around the world pose stricter environmental regulations, forcing automobile manufacturers to shift their focus onto production of environmentally-friendly vehicles. This new trend has led to a demand for the increased capacities of batteries in EVs, which are the key to achieve EVs with traveling performance as high as that of gas vehicles, and batteries with larger capacities need EV chargers (on-board chargers) with higher power output.
Ready to meet these needs, we offer the film capacitor ECWFG series featuring large current handling, high reliability, and high safety, contributing to high-power OBC production and safety improvement.

Features of ECWFG series

  • Large current
  • High reliability
  • High safety
  1. Large current: The ECWFG series achieves larger allowable current that is two times as large as the allowable current of the ECWFE series (at 105℃).

    Panasonic's original low membrane resistance vapor deposition technology reduces the ESR of the ECWFG series, enabling the ECWFG series to have larger allowable current that is two times as large as the allowable current of the ECWFE series (at 105℃), thus providing a solution to a problem of increasing load current in circuits.

    Comparison in allowable current between the ECWFG series and the ECWFE series (conventional product) (105℃, 100 kHz)
    Capacitance ECWFE
    (Conventional product)
    ECWFG ratio
    1.0μF 1.7 Arms 3.1 Arms 182%
    1.5μF 2.1 Arms 4.1 Arms 195%
    2.2μF 2.5 Arms 5.2 Arms 208%

    * Both capacitors are DC 630 V rated products with a 22.5 mm pitch.
    * To see comparison between the ECWFG series and standard products, click here!

  2. High reliability: The ECWFG series achieves high moisture resistance and high thermal shock resistance, conforming to requirements specified in AEC-Q200.

    Panasonic's original exterior sealing technology gives the ECWFG series high moisture resistance and high thermal shock resistance, allowing it to conform to requirements specified in AEC-Q200. The product thus becomes an optimum automotive capacitor, which is required to be highly reliable.

    <For DC630V rated products>
    ●Moisture resistance guarantee : 85℃, 85%RH, DC500V, 1000h
    ●Thermal shock resistance guarantee : -55 ℃ / + 85 ℃, 1000 cycles
    * For information about other rated voltage products, see specifications listed in a table below.
  3. High safety: The ECWFG series is provided with a security mechanism (fuse), which ensures the safety of the product (open failure mode).

    Through a high-precision vapor deposition pattern technology, a fuse is properly placed on a deposit film so that the circuit is opened in its failure mode. This prevents a firing accident, fuming accident, etc., caused by short circuit, thereby keeping the product set sufficiently safe.

    Fuse function
    Safety limit AC step-up test

Fuse Function Technology of Panasonic Film Capacitors | Panasonic

In this video, we’ll review the Fuse function Technology that is built into Panasonic Film Capacitors.

ECWFG series specifications

DC rated voltage 600V 630V 700V 800V 1100V
Reed pitch 27.5 mm 22.5 mm 27.5 mm 27.5 mm 27.5 mm 27.5 mm
Capacitance range 2 to 12 µF 1 to 3 µF 1 to 4.7 µF 1 to 4.7 µF 2 to 8 µF 1 to 5 µF
Capacitance tolerance ±5% (J)
±10% (K)
±5% (J)
±10% (K)
±5% (J)
±10% (K)
±5% (J) ±5% (J) ±5% (J)
Allowable current
(105℃,100kHz)
1.7 to 4.4 Arms 3.2 to 6.4 Arms 2.7 to 6.4 Arms 2.7 to 6.4 Arms 2.1 to 4.4 Arms 1.7 to 4.2 Arms
Category temperature range -40℃ to +110℃
Safety Open mode arises at the end of the service life.
Thermal shock resistance -55℃/+85℃, 1000cycles
Moisture resistance 85℃, 85%,
420V, 500h
85℃, 85%,
500V, 1000h
85℃, 85%,
500V, 1000h
85℃, 85%,
560V, 500h
85℃, 85%,
700V, 500h
Endurance 125℃, 360V,
1000h
125℃, 450V, 1000h 125℃, 450V,
1000h
125℃, 480V,
1000h
125℃, 660V,
1000h
Body shape (mm)
[L×T×H]
31.5x8.0x17.0
to
31.5x17.5x32.5
27.0x10.5x19.0
to
27.0x17.5x26.5
31.5x 9.5x18.0
to
31.5x17.5x32.5
31.5x9.5x18.0
to
31.5x17.5x32.5
31.5x10.5x21.0
to
31.5x17.5x32.5
31.5x10.5x21.0
to
31.5x18.5x35.0

Examples of applications of the ECWFG series

EV charger (AC/DC converter circuit)
Electric car (DC/DC converter circuit)

Examples of proposed applications of the ECWFG series

EV Charger AC/DC Converter Output Capacitor

Using capacitors handling large current reduces the number of the capacitors making up a board, thus saving space on the board.

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