Arc Welding Robots - Industrial Devices & Solutions

Arc Welding Robots

Arc Welding Robots lineup

Super Active
TAWERS
TAWERS
WGⅢ/WGHⅢ
GⅢ

Super Active TAWERS

Super Active Wire Feed Process (S-AWP)

TAWERS

Controller
(with power unit)
WGⅢ/WGHⅢ
Manipulators
TS/TM/TL series

TS/TM/TL Series (GⅢ)

GⅢ
- Controller
  GⅢ
- Manipulators
  TS/TM/TL series
+
Welding
machines

Super Active TAWERS

What is Super Active TAWERS?

TAWERS (The robot with integrated welding power source) has evolved further. Contributes to productivity improvement with high-speed welding + ultra-low spatter.

MAX.99％ spatter reduction

compared to conventional model (full digital welding machine)

Super Active TAWERS

CO2, SPCC, 3.2 mm plate thickness, 320 A, 110 cm/min, lap joint

450A

Super Active TAWERS HP realizes further high-speed welding and medium-thick plate welding with a high current range of 450A.

Super Active TAWERS HP

Aluminum

Super Active TAWERS’s very low-spatter performance is applied to aluminum MIG.

・Base metal: A5052
・Joint: Fillet
・Weld current: 155 A
・Weld speed: 60 cm/min
・Plate thickness: 3.0 mm

Super Active TAWERS HP (Aluminum)

HBC (Heat Balance Control) process supports welding of high-tensile steel plates that are becoming thinner.

Example of high tensile steel (980 MPa)

Conventional Active TAWERS: Burn-through
HBC process: No burn-through

Joint: Lap
Gas: MAG
Weld current: 150 A
Weld speed: 100 cm/min
Plate thicknesses: 0.8 mm x 0.8 mm
Gap: 1 mm

Super Active Wire Feed Process(S-AWP)

Constant speed wire feed.
Limit in spatter reduction.

Continuous back and forth wire feed.
Spatter reduction by stable short-arc cycle.

Super Active Wire Feed Process

TAWERS WGⅢ/WGHⅢ

Features of TAWERS

SP-MAGⅡ

Greatly reduces spatter in mixed gas (MAG) welding on thin plates.
Welding waveform control achieves low spatter in short-circuit transfer range.

MTS-CO2

Greatly reduces spatter in mixed gas (MAG) welding on thin plates.
Welding waveform control achieves low spatter in short-circuit transfer range.

HD-Pulse

Preventing undercuts during high speed welding.
Dip (Short circuit) transfer enabling lower heat input with better gap handling capability.
Precisely controlled dip timing reducing spatter.

TAWERS TIG

An excellent arc start allows to improve welding quality and reduce cycle time.
Stable filler wire feeding allows to improve welding quality and limit deviation of aiming point.

Mild steel / Stainless (CO2/MAG/MIG)

S-AWP:Super Active Wire Feed Process

HBC:Heat Balance Control

OP:Optional

Series	Welding process	Rated output current	CO2	MAG/MIG	Pulse MAG/MIG	S-AWP CO2	S-AWP MAG/MIG	HBC	Zi-Tech	function
TAWERS (TS/TM/TL)	Super Active TAWERS	350 A/ 450 A (HP)	◯ *1	◯ *2	◯ *3	◯	◯	OP	OP	◯ *4
	TAWERS	350 A	◯ *1	◯ *2	◯ *3	OP	OP	OP	OP	◯ *4
	TAWERS for Medium and thick plates	450 A	◯ *1	◯ *2	◯ *3	-	-	-	-	◯ *4

*1:MTS-CO2, *2:SP-MAG, *3:HD-Pulse, *4:Lift Start, Lift End, etc.

Aluminum(MIG)

Series	Welding process	Rated output current	MIG	Pulse MIG	AC MIG *1	S-AWP MIG	HBC	function
TAWERS (TS/TM/TL)	Super Active TAWERS Aluminum	350 A	◯	◯	OP	◯	-	◯ *2
TAWERS (TS/TM/TL)	TAWERS Pull AC-MIG	350 A	◯	◯	◯	OP	-	◯ *2

*1:AC MIG system cannot be used in combination with S-AWP Aluminum function. *2:Lift Start, Lift End, etc.

TIG

Series	Welding process	Rated output current	DC	AC	Arc starting
TAWERS (TS/TM/TL)	TAWERS-TIG	350 A	◯ *1	-	High frequency
TAWERS (TS/TM/TL)	TAWERS-TIG	350 A	◯ *1	-	Touch

*1:High speed TIG

GⅢ

Welding power supply separate robot systems

Combination with Full Digital Welding Power Source Achieves Stable and High Quality Welding.

CO2/MAG

CO2/MAG Welding Machines

Product information

MIG

MIG Welding Machines

Product information

TIG

TIG Welding Machines

Product information

TIG Lineup

Model Selection Guide

Type	Material	Filler wire dia. (mm)	Welding power source	Robot
Autogenous TIG (no filler)	Stainless steel	-	300BZ3	TS-800 TS-950 TM-1100 TM-1400 TL-1800
Autogenous TIG (no filler)	Stainless steel Aluminum	-	300BP4 500BP4	TS-800 TS-950 TM-1100 TM-1400 TL-1800
Filler TIG	Stainless steel	1.2	300BZ3	TS-800 TS-950 TM-1100 TM-1400 TL-1800
Filler TIG	Stainless steel Aluminum	1.2	300BP4 500BP4	TS-800 TS-950 TM-1100 TM-1400 TL-1800
Rotary filler TIG	Stainless steel	1.2	300BZ3	TL-1800
Rotary filler TIG	Stainless steel Aluminum	1.2	300BP4 500BP4	TL-1800