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Electronic Component Mounting / PCB Assembly / Equipment and system software for realizing a high-density surface mounting
Insertion Machine

RL131

Features
High-speed insertion at 0.17 s/component
Lead V cut method, reduction of head rotation time enables the machine to insert radial lead components at a speed of 0.17 s/component.
Insertion-pitch of either 2.5 mm/5.0 mm or 2.54 mm/5.08 mm can be selected.
Highly efficient production
The fixed component feeder unit method and an out-of-component detection function allow component replenishment beforehand and long-term non-stop operation.
Employing the dual-partitioned component supply method adds a preparation mode and an exchange mode in addition to a connection mode. (80-type component specification only)
Changeover (component setting) during operation can enhance the operation rate.
A full-auto recovery function which automatically corrects insertion errors is provided so as to allow long-term non-stop operation.
Hole position offset method ensures high reliability
Recognizing the positions of all the holes (two or three) in the insertion area, the machine corrects the component position based
on the optimum insertion position calculated, ensuring reliable insertion.
Reduction of running cost
Expendable parts of the RL131 such as the Anvil blade, pusher rubber are compatible with those of the RHS2B.
The transfer system, the XY table, the controller and the driver can be used in any one of the Insertion machine series.
The setup and maintenance operations are standardized.
Operability enhancement
Identical control panels are setup at the front side and the rear side of the RL131 so that operability can be significantly improved. (Standard specification)
The liquid crystal touch panel is employed for the control panel and easy operation can be provided by the operation guidance indication.
Japanese, English or Chinese can be selected by one touch operation as the language used for the screen displays.
The new controller can store up to 200 types of programs. Data can be input to and output from high-capacity SD memory cards as well as floppy disks.
NC data of our conventional equipment (RH series) can be used by the RL131.
Setup support functions that display the component layout of the component supply unit on the screen are provided.
Maintenance support functions that display information of regular maintenance time and operation content are provided.
Global transformer incorporated
Global transformer compatible with 220, 380, 400, 420, and 480 Voltages. No external transformer necessary.
Specfication
Model ID RL131
Model No. NM-EJR1A NM-EJR2A
PCB dimensions (mm) L 50 x W 50 to L 508 x W 381
Max.speed 0.17 s/component
No.of component inputs 40 80 (Connection mode),
40 + 40 (Exchange mode)
Applicable components Resistor, Electrolytic capacitor, Ceramic capacitor, LED, Transistor, Filter, Resistor network
PCB exchange time about 2 s to about 4 s (Room temperature 20 °C)
Insertion direction 4 directions (0 °, 90 °, -90 °, 180 °)
Electric source *1 3-phase AC 200 V, 3.5 kVA
Pneumatic source 0.5 MPa, 80 L/min (A.N.R.)
Dimensions (mm) W 3 000 x D 2 417 x H 1 575 *2
Mass *3 2 250 kg 2 350 kg
*1:Compatible with 220 / 380 / 400 / 420 / 480 V
*2:Excluding signal tower
*3:Only for main body
* Values such as Max.speed may vary depending on operating conditions.
* Please refer to the “Specification” booklet for details.